RollingToolsS.R.L(Italy)
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意大利ORT2RP系列滾絲機
- 生產廠商及品牌名稱MICO s.r.l. ORT Italia.
- 設備型號及加工參數2RP系列雙主軸雙滑座滾絲機
- 參考價格范圍
Two sliding heads for an optimal Symmetry of the process.
The 2RP series is perfectly suitable for all types of threading and cold forming on cylindrical components according to all the standards (ISO , ACME , TPN, WORM SCREWS, etc.). It is equipped with two rolling spindles driven by directly connected brushless motors. The 2RP series individualize two movable heads which allows the work piece to rotate in one fixed position during rolling, this improves the forming process and simplifies the loading/unloading system for long bars. Its pressing force is ranging from 100 kN to 1250 kN.
該2RP系列非常適合圓柱形元件根據所有的標準(ISO,ACME,TPN,WORM SCREWS等)進行各類滾絲和冷成形。它配有兩個滾動軸,直接連接無刷電機驅動。該2RP系列很個性化,它具有兩個可移動滾絲頭,它可以使工件在滾絲的時候圍繞一個固定位置轉動,此舉提升了成形工藝且簡化了長棒材的上/下料系統。它的壓緊力范圍是從100千牛到1250千牛。
The 2RP model has been developed to allow fast and precise plunge and throughfeed rolling operations and it can be equipped with PLC or CNC control unit.
2RP系列允許快速精確的切入和貫穿進給滾絲操作,而且它可以配備PLC或CNC控制單元。
2RP18 | 2RP30 | 2RP50 | 2RP80 | 2RP120 | |
Max pressure(kN) | 180 | 330 | 500 | 800 | 1250 |
Max workpiece diameter(mm) 最大工件直徑 | 60 | 100 | 120 | 140 | 200 |
Min workpiece diameter (mm) 最小工件直徑 | 2 | 3 | 4 | 4 | 4 |
Max die width (mm) | 150 | 200 | 250 | 300 | 350 |
Max pitch (mm) | 5 | 10 | 14 | 16 | 20 |
Spindles diameter (mm) | 54 | 69.85 | 80 | 100 | 100/120 |
Weight (kg) | 1800 | 3500 | 5000 | 6000 | 11000 |
Product Description產品描述
Cold forming advantages冷成形優勢
· Low cycle time縮短循環時間
· Low cost production per part降低部件生產成本
· Improved mechanical properties of material提高了物料的機械屬性
· Outstanding surface quality杰出的表面質量
· High precision高精度
· No material waste無材料浪費
Newly redesigned machine frame 新設計的機器框架
The machine’s base geometry has been designed with the use of FEM calculation system, and is thus characterized by high strength and rigidity. Therefore it gives almost complete reduction of bending even of the most stubborn burrs.
機器的基本幾何形狀是使用FEM計算系統設計的,因此具有高強度和高剛性的特點。
Automatic adjustment of swivel angle - optional 自動調整旋轉角度
The thread rolling machine can be equipped with heads inclination system for heads angles’adjustment (necessary for throughfeed rolling) managed directly from the Operating Panel using a motorized movement. Once saved, the position can be easily recalled at any time when launching a new production of the same workpiece. The system uses a hydraulic lock which keeps blocked the heads in working conditions and unlocks them when the inclination adjustment is requested.
滾絲機可以為頭角度調整(軸向滾絲所必須的)配備頭傾斜系統,頭角度調整由操作面板管理控制,通過電機運動進行。 一旦保存,當啟動相同工件的新生產時,可以隨時調用保存的位置。 該系統使用液壓鎖,頭部在工作狀態下是它是鎖定的,且當要求進行傾斜度調整時解鎖。

Energy Saving - optional 節能系統
Guided by the requests of factory 4.0, more and more customers are looking for solutions to maximize the machinery efficiency. In order to meet this request, MICO s.r.l. has developed and patented a new technology solution for the hydraulic system - capable to dramatically reduce the energy consumption of thread rolling machines.
在工廠4.0的要求的指導下,越來越多的客戶正在尋找解決方案,以最大限度地提高機器效率。 為了滿足這一要求,MICO s.r.l. 開發并獲得了液壓系統方面的新技術解決方案 的專利- 能夠顯著降低滾絲機的能耗。
In the table below we present the comparison between a thread rolling machine equipped with traditional hydraulic system and the same machine with the "Energy Saving" installed on board.
在下表中,我們呈現了配備傳統液壓系統的滾絲機與配備“節能系統”的滾絲機的對比。
HYDRAULIC CONSUMPTION 液壓消耗 | |||||
OLD VERSION 老版本 | NEW VERSION 新版本 | HYDRAULIC SAVING 液壓節能 | TOTAL 總節能 | ||
POWER CONSUMPTION (kW) 電力消耗(千瓦) | PUMP USAGE [TIME] 泵使用(時間)
| POWER CONSUMPTION (kW) 電力消耗(千瓦) | PUMP USAGE [TIME] 泵使用(時間)
| (%)
| (%)
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2 | 100% | 2 | 25% | 70 | 70 |

Dies matching research - optional 自動對牙
MICO s.r.l.- ORT Italia has developed a technical solution that enables the automatic dies match research.
MICO s.r.l.- ORT Italia開發了一種技術解決方案,使模具自動對牙。
During working process, both infeed or throughfeed with helicoidal profiled dies, it is necessary to reciprocally position the three dies. This operation, traditionally performed manually by the operator, can today be done in a simple, fast and automatic way thanks to the solution studied and realized by ORT Italia.
在工作過程中,螺旋成型模具的徑向滾絲和軸向滾絲,都必須使模具往復定位。 這種操作傳統上由操作者手動執行,現在可以以簡單,快速和自動的方式完成,這要歸功于ORT Italia研究和實現的解決方案。

The system is composed by這個系統由以下部件組成:
A sliding guide that supports a three-dimensional probe.
一個支撐三維探頭的滑動導軌A pneumatic system that positions the probe in the positions of profiles analysis.
一個將探頭定位在型材分析位置的氣動系統。The software for the interfacing and spindles’driving.
用于接口和主軸驅動的軟件。
By starting the automatic match research cycle, the machine performs all phases of the matching cycle, it finds the dies angular positions and moves back the probe to the resting place in an automatic way. The angular value of each tool is then stored and can be recalled at any time in aBsimple and intuitive way by the Operating Panel.
機器通過啟動自動匹配周期進行所有相位的周期匹配,找到模具角度位置并自動將探針移回到靜止位置。 然后存儲每個模具的角度值,并且可以通過操作面板以簡單和直觀的方式隨時調用。
可加工的部分工件:

標簽:   2RP系列雙主軸雙滑座滾絲機 意大利ORT
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